Tuesday, June 30, 2015

Travel Trailers are Like Onions


When renovating an older RV, you must have a priority list. Everyone’s goals are different. Some may want everything to be done before heading into the great unknown.  Others don’t mind starting their explorations with less, knowing they are on track to achieve their dream RV. Whatever your personal goals, you must have an order in which you tackle your punch-list to keep on track. Just be prepared to make some adjustments occasionally. Sometimes tackling a task is dictated by the availability of a certain part, or getting it for the best possible price. (We’ve noticed that RV parts sometimes tend to be less expensive in winter, when many people have their units in storage, and may not be thinking about repairs until they’re ready to travel again.) There is always the possibility some of your plans will change once your trailer is in your possession. When your dream becomes reality, you will have the chance to examine things closer. Some items that are old and tired may be removed because they just aren’t worth repairing.




One of our major projects at the top of the list is replacing the fresh water holding tank because we know it leaks. The gray and black tanks are a mystery right now. At some point the PO(s) decided to remove the toilet and replaced it with a porta-pottie. We haven’t found anything in their notes indicating a problem with those tanks. The floor mounting for a toilet looks new, so they may have intended to put in a new unit but weren’t able to finish the task. In order to assess all the holding tanks we have to “peel one layer of the onion.” Doing so means elevating the trailer on jacks in order to remove the belly pans covering them, or to take up some of the interior sub-floor. But only if it can be done without disturbing the interior walls. (The POs did an excellent job keeping water damage to a minimum, so it’s not necessary to totally dismantle this trailer.) We’re crossing our fingers that the black and gray tanks are intact. Direct replacements have been difficult to find for our 1979 Airstream Sovereign with center bath /rear bedroom. It appears the roomier rear bath tended to be more popular and more units were produced. But in our search for a trailer, we decided early on that the accompanying set of center twin beds didn’t appeal us. It does demonstrate, though, that rare can sometimes be problematic.

In order to complete a punch-list task, it may be necessary to accomplish something different first. In our effort to reach the tanks, we decided removing the entire interior would help. From the beginning we knew the old carpet was going.


Continuing examination of all the cabinetry led to the conclusion they really were not salvageable. The vinyl-covered aluminum / plastic upper cabinets had cracks at various stress points. The cabinets’ wood-look paper exterior was delaminating and once started, just kept peeling off. There was actually a two-fold reason for removing this stuff first. One, it will reduce the weight of the trailer a bit before putting it on jacks. Two, it opens up the access to the electrical and plumbing systems.

Depending on your make/model of trailer and a PO’s renovations, you may discover that a good portion of wires and pipes are not behind the interior walls. Instead they’re hidden in closets and cabinets.


When you know you’re not saving something, anything like finesse or patience might go out the window. However, you can not completely abandon them. Those hidden wires might be perfectly re-usable, especially if they’re copper. Unless you’re planning to completely dismantle your RV, you don’t want to damage any of the important stuff before you have a chance to identify its purpose. Do yourself a favor. Take the time to see how components are connected to each other—take notes and pictures of everything before just pulling and cutting away. The piece of cabinetry that seemed like the easiest place to start may be connected to another piece in a hidden place.  There was a reason for the manufacturer or PO to construct things the way they did. Fastest way to install might be one reason, but the interior of a trailer needs to be secured in a manner that keeps everything intact while traveling. (“Floats on Clouds” is not a suitable nickname. It will be more like “Hurricane Trailer”.) Impatience can lead to more work down the road if care is not taken when dismantling.



As far as our holding tanks go, they will all have to be connected to various plumbing components under and inside the trailer. (Such as a new pump for fresh water. The old one was located inside the former closet.)


Where appropriate, we plan to replace a lot of old water lines with PEX tubing. Our interior has been peeled away for a couple of weeks now. Once the major mechanicals are updated and painting of the interior walls is completed, we’ll install new flooring and build new cabinetry. For the most part, we will duplicate the original floor plan, with only minor modifications. After all, the original layout is one of the things that hooked us into this big aluminum onion.